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Packed Bed Scrubber

Name: Packed Bed Scrubber
Brand: NUSID CLEAN TECH PRIVATE LIMITED
Price: 240000.0 INR
Availability: InStock

Price 240000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Packed Bed Scrubber Specification

Temperature
Up to 60C (Higher available with special materials)

Usage & Applications
Industrial Air Pollution Control, Chemical & Pharmaceutical Industries, Gas Absorption, Odor Removal

Display Type
Analog/Digital for instrumentation (if equipped)

Efficiency
> 98%

Orientation
Vertical

Scrubber Type
Wet Scrubber (Packed Bed Type)

Measurement
Air/Gas Flow & Pollution Level

Power Source
Electric

Instruments Type
Flow Meter, pH Meter (optional)

Automation Grade
Semi-Automatic/Automatic (as per requirement)

Sensor Type
Electrochemical/Infrared (optional for Gas Monitoring)

Air Flow
1000 to 100000 m3/hr

Product Type
Packed Bed Scrubber

Material
Polypropylene (PP), FRP, or SS as per requirement

Cooling System
Water Cooled

Noise Level
< 75 dB(A)

Reactor Thickness
5 mm - 15 mm

Processing Time
Continuous

Capacity
1000 - 100000 m3/hr

Voltage
220-440 V

Weight
Variable as per design (approx. 150 Kg to 2500 Kg)

Dimension (L*W*H)
As per customized design; typically from 0.5 m to 3 m Dia x 2 m to 10 m Height

Surface
Smooth/Corrosion Resistant Surface

Mounting Type
Floor/Skid Mounted

Mist Eliminator
PP/FRP Chevron Type

Operation Type
Counter Current/Co-current Gas-Liquid Flow

Packing Support Material
PP/PVC, Ceramic or Metal

Design Standard
As per IS/BS/ASTM Standards

Service Life
10-15 Years

Color
Light Grey/Blue/Customized

Pressure Drop
30 - 80 mm WC

Packing Height
0.5 m to 4 m as per design

Inlet/Outlet Connection
Flanged/Sockets as per requirement

Maintenance
Low, with easy access for packing replacement

Packed Bed Scrubber Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
7 Days

About Packed Bed Scrubber

A Packed Bed Scrubber is an air pollution control device used to remove harmful gases, fumes, dust, and chemical vapors from industrial exhaust streams. It works by passing contaminated gas through a packed chamber filled with packing materials such as plastic rings, ceramic saddles, or metal structures. A scrubbing liquid, usually water or a chemical solution, flows over the packing material and comes into contact with the polluted gas. During this process, pollutants are absorbed, neutralized, or washed away before the cleaned air is released into the atmosphere

Superior Pollutant Removal Efficiency

Our packed bed scrubber consistently delivers over 98% removal efficiency for airborne contaminants, ensuring compliance with stringent environmental standards. The chevron-type mist eliminator and high-grade packing media support gas absorption and odor control within diverse industrial settings, from pharmaceuticals to chemical processing.

Flexible, Customizable Design

Tailored to your process requirements, we offer multiple materials (PP, FRP, SS) and customizable dimensions ranging from 0.5 m to 3 m in diameter and 2 m to 10 m in height. With various mounting options (floor or skid), adjustable packing heights, and several inlet/outlet configurations, our scrubber integrates seamlessly into new or existing systems.

Low Maintenance and Longevity

Engineered for continuous operation, these scrubbers provide convenient access for packing replacement and require minimal routine maintenance. The corrosion-resistant surface, variable wall thickness, and durable design ensure reliable service with a lifespan of 10-15 years, optimizing your long-term investment.

FAQ's of Packed Bed Scrubber:

Q: How does a packed bed scrubber operate to remove contaminants from gas streams?

A: A packed bed scrubber routes contaminated gas through a vessel filled with structured packing material, which increases surface area for contact between the gas and scrubbing liquid. This promotes absorption or neutralization of pollutants. The mist eliminator captures any entrained droplets before the cleaned gas exits the unit.

Q: What are the key benefits of using polypropylene (PP), FRP, or stainless steel in the scrubber design?

A: These materials offer exceptional corrosion resistance, mechanical strength, and prolonged durability in harsh industrial environments. PP is cost-effective for most chemical applications, FRP provides excellent chemical and weather resistance, while stainless steel is preferred for high-temperature or aggressive chemistries.

Q: When should I opt for counter-current versus co-current operation in a packed bed scrubber?

A: Counter-current operation is typically chosen for enhanced gas-liquid contact and higher removal efficiency, as gas and liquid flow in opposite directions. Co-current design may be selected when lower pressure drop and simpler process requirements are prioritized.

Q: Where are packed bed scrubbers commonly used?

A: These scrubbers are widely employed in industries like chemical manufacturing, pharmaceuticals, fertilizer plants, and any facility requiring industrial air pollution control, odor removal, or gas absorption processes.

Q: What is the maintenance process for replacing the packing material inside the scrubber?

A: Maintenance is straightforward due to easy access points designed for quick removal and replacement of packing materials. This allows operators to conduct periodic inspections, thorough cleaning, or media replacements with minimal system downtime.

Q: How is the performance and efficiency of the scrubber measured?

A: Performance is monitored using flow meters, pH meters, and gas concentration sensors (electrochemical/infrared if equipped). Instrumentation displays may be analog or digital, measuring pollutant removal efficiency, flow rates, and process stability to ensure the unit consistently achieves >98% efficiency.

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